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小功率高频变压器铁芯 transformer cores

高饱和磁感应强度-有效缩小变压器体积 high saturate induction—reduce volume of transformers

型号:pcxxx制造商:安泰科技股份有限公司
联系人:孙经理原产地:北京市海淀区
邮箱:nano@atmcn.com电话: 86-010-58712641/2664/2675/2661/2658
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 一、产品介绍(introduction): 

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纳米晶材料同时具备硅钢、坡莫合金和铁氧体的优点,高频逆变电源的工作频率在20khz~50khz,作为电源心脏的主变压器,传统的铁芯材料铁氧体虽高频损耗较低,但其100khz以下频段的磁导率较低,且其饱和磁感应值(bs)较低,铁芯的体积和重量仍较大,此外,铁氧体的居里温度较低,热稳定性差,温度稍高即导致bs值降低,易饱和,工作状态不稳定,不适合于高频大功率下使用。纳米晶材料,具有优良的综合磁性能,特别是应用在高频大功率逆变电源上铁芯的首选。纳米晶铁芯不仅用于逆变焊机电源,而且广泛用于电解电镀设备、感应加热设备、充电设备、通信电源、ups电源、x光机电源、激光电源、变频调速电源等领域。

nanocrystalline materials have a combination advantages of silicon steel, permalloy and ferrite, the working frequency of high frequency inverter power supply is 20 khz ~ 50 khz, as the heart of main power supply transformer, although the traditional ferrite core material loss at high frequency is low, but the permeability of below 100 khz frequency is relatively low, and its saturation magnetic flux density value (bs) is also low, the volume and weight of the iron core is still large. in addition, because of low curie temperature, weak thermal stability, bs  value decreases quickly when little temperature rise, easy to saturation and working condition is not stable, ferrite is not suitable for high frequency power. nanocrystalline materials have excellent comprehensive magnetic properties, especially applicable in high-power and high-frequency inverter power core. nanocrystalline core not only used in inverter welding machine power source, but also widely used in electrolytic plating equipment, induction heating equipment, charging equipment, communication power supply, ups power supply, x-ray source, laser power supply, frequency conversion power supply, etc.


二、产品特点(characteristic): 

—高饱和磁感应强度-有效缩小变压器体积

high saturate induction—reduce volume of transformers

—高导磁率低矫顽力-提高变压器效率、减小激磁功率、降低铜损

high permeability and low coercivity—improve efficiency, lower exciting power and reduce copper loss

—低损耗-降低变压器的温升

low core loss—reduce temperature rise of transformers

—优良的温度稳定性-可在-55~130℃长期工作

excellent thermal stability—with the serving temperature of -55℃~130℃ for long time

 

逆变产品特点.png

 

三、产品应用(application):

·逆变焊机电源 (inverter welding machine power source)

·电解电镀设备 (electrolytic plating equipment)

·感应加热设备 (induction heating equipment)

·充电设备 (charging equipment)

·通信电源 (communication power supply)

·ups电源 (ups power supply)

·x光机电源 (x-ray source)

·激光电源 (laser power supply)

·变频调速电源 (frequency conversion power supply, etc.) 

四、特性曲线(special characteristic curve):

1.纳米晶与铁氧体铁芯静态磁滞回线对比

(static hysteresis loop comparison between nanocrystalline and ferrite cores)

逆变曲线1.png

2.纳米晶与铁氧体铁芯损耗对比

(core loss comparison between nanocrystalline and ferrite cores)

 

逆变曲线2.png

3.不同带厚铁芯损耗对比

(core loss comparison of nanocrystalline cores made of different thickness ribbon)

不同带厚铁芯损耗对比.png

4.纳米晶与铁氧体铁芯使用温度范围及其温度稳定性对比

(operation temperature range and stability comparison between nanocrystalline and ferrite cores)

纳米晶居里温度570℃,传统铁氧体的居里温度仅200℃,在-40℃~ 140℃温度范围内,纳米晶铁芯主要磁特性变化率小于10%,而传统的铁氧体却高达50%以上,用纳米晶铁芯制造的滤波器件,可以更好地应用于高温环境,更适应环境变化。

the curie temperature of nanocrystalline material is 570℃ and that of ferrite is only 200℃. the main performance of nanocrystalline cores change less than 10% at the range from -40℃ to 140℃. but the changing rate of ferrite is more than 50%. filters made of nanocrystalline cores can be better applied to high-temperature environment and adapt to environment change.

逆变曲线3.png

 一、尺寸图示(size chart)

 

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二、产品选型表(product selection table):

 逆变选型表1.png



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